MAINTENANCE PLANNING

AND STRATEGY

DEVELOPMENT

An expert system that is assisting many of the world's largest companies to reduce and optimize their routine planned maintenance and increase reliability, while embracing RCM in an easily implementable way RCM-Turbo™ provides much more than any other traditional RCM procedures. The unique (Maintenance Plan Development System) RCM- Turbo™, the world's only complete RCM (Reliability Centered Maintenance) tool. A structured and easily deployable approach to RCM but much more... expert criticality assessment, optimized frequencies, workflow smoothing, grouped workflow optimization and extensive failure mode libraries.

Rapid deployment of RCM - and

much more ...

• In an SQL database format, RCM-Turbo™ users can: • Identify and record Productive Units and functions/standards • Identify and establish the business criticality of each asset related to its function • • Identify and record related Maintainable Items and functions/standards • Identify and record credible evident failure modes and effects • Identify and record primary, secondary and breakdown maintenance actions • Identify and record the resources required to perform these actions • Identify and record hidden failures and establish fault finding intervals • Identify and record any relevant zonal inspections • Store photos and external documents within the database • Produce Word and Excel based output formats with ease • Generate Task List and Work Instructions documents For a structured and more effective way to address the process of a traditional Reliability Centered Maintenance assessment, while gaining significantly more in a much shorter time frame,

RCM-Turbo™ provides powerful

maintenance "what if ?" facilities

and:

• Incorporates an expert-based equipment criticality assessment module • Offers high level strategy advice based on business implications • Provides a time saving failure mode library administration module • OPTIMIZES the frequency of cost effective actions using a range of distribution curves based on failure characteristics and warning times • Automatically generates workgroups to address the tasks arising from the assessment • Smoothes and OPTIMIZES grouped workflow to match available resources • Provides a powerful zero-based budget facility • Leaves a solid platform for continuous improvement and review • Provides a complete audit trail on the bases for each maintenance decision made • Includes over 40 system reports to help ensure local buy-in and ownership

RCM-Turbo™ encourages

maintenance planners to explore

alternative maintenance

scenarios:

• What if we conduct that inspection every three months instead of monthly? • What is the effect on reliability and cost to the business? • What if we carry out that overhaul every six months instead of every three months? At the completion of the assessment, your planners can export the completed optimal maintenance plans into the existing computerized maintenance management system (CMMS) of your choice. RCM-Turbo™ is complementary to all CMMS's. Most commercially available CMMS's can be found in the RCM- Turbo user base. ​ ​RCM-Turbo™ right from the outset of an RCM assessment requires assessors to consider the consequence of failure and the entire asset maintenance function in terms of cost to the business.​ In this and other ways, RCM-Turbo™ dramatically reduces the time taken to perform an RCM analysis. Costs associated with an RCM-Turbo™ implementation are surprisingly low, much lower than traditional methods that rarely get fully implemented.